Skip to product information
Factory Supply Masoneilan Limit Switch  496-257 Proximity Switch Masoneilan 496-257 - Casting / Medium Pressure / 1/4 in

Masoneilan 496-257 Explosionproof Electromechanical Valve Limit Switch

SKU: 1600981591629Model: 496-257Brand: TSA HydraulicsCategory: Valves

The Masoneilan 496-257 Valve Limit Switch is designed for reliable valve position detection and electrical switching in industrial process control systems.

$5,469.76
Shipping calculated at checkout.

Need help applying this product? Our engineers can help select the right equipment and design a system around your requirements. Request a quote or discuss your application with us.

// Request a quote

Masoneilan 496-257 Explosionproof Electromechanical Valve Limit Switch

Sent straight to our sales team. We usually reply within one business day.

Need help choosing? Send us the part number or your operating data — talk to an engineer or see full specifications.

Product Overview

The Masoneilan 496-257 Valve Limit Switch is designed for reliable valve position detection and electrical switching in industrial process control systems. Manufactured under the Masoneilan brand by Baker Hughes, this industrial position switch uses two single-pole, double-throw (SPDT) electromechanical switches to detect predetermined valve positions and transmit discrete electrical signals to monitoring and control equipment. Its dual-switch configuration enables dependable open and closed position indication, supporting industrial automation, equipment monitoring, and safe valve operation.

Part of the Masoneilan 496 Series, the 496-257 features an explosion-proof enclosure designed for suitable hazardous-area installations, an adjustable cam-operated switching mechanism, and a robust housing with corrosion-resistant protection. Its mechanical position detection system supports installation on compatible rotary and linear valve assemblies through appropriate mounting and linkage arrangements. With adjustable switching points, industrial-grade electrical contacts, and dependable position monitoring capabilities, the Masoneilan 496-257 is suitable for oil and gas processing, chemical manufacturing, power generation, refining, and industrial valve automation applications. 

Technical Specifications

Specification

Value

Product Name

Electromechanical Valve Limit Switch

Brand

Masoneilan

Manufacturer

Baker Hughes

Model

496-257

Series

496 Series

Product Type

Valve Position Limit Switch

Switch Type

Electromechanical

Number of Switches

2

Contact Configuration

Single-Pole, Double-Throw (SPDT)

Switching Mechanism

Adjustable Cam-Operated Microswitches

Control Function

Valve Open and Closed Position Indication

Position Detection

Mechanical Valve Shaft Movement

Electrical Output

Discrete Switching Contacts

Housing Material

Aluminium with Anti-Corrosion Treatment

Shaft Material

Stainless Steel

Enclosure Configuration

Explosionproof

Maximum Rotary Travel

90°

Linear Valve Travel

12–102 mm with Suitable Linkage

Enclosure Protection

IP66 / IP67

Electrical Connection

3/4 Inch NPT

Maximum AC Contact Rating

10 A at 125 VAC, Resistive Load

Hazardous Area Certification Family

ATEX and Other Regional Approvals

Mounting Application

Compatible Rotary and Linear Control Valves

Operating Principle

Mechanical Position-Activated Electrical Switching

Application Scope

Industrial Valve Position Monitoring

Condition

New

Warranty

1 Year

Key Features

  • Dual electromechanical limit switches for reliable valve position monitoring and indication.

  • Two SPDT switching contacts for flexible integration into industrial electrical control circuits.

  • Explosionproof enclosure configuration for appropriately certified hazardous-area installations.

  • Adjustable cam-operated switching mechanism for precise valve position detection.

  • Durable aluminium housing with anti-corrosion treatment for industrial applications.

  • Stainless steel operating shaft for reliable mechanical position transmission.

  • IP66 / IP67 enclosure protection against dust and water ingress.

  • Supports rotary valve movement up to 90°.

  • Compatible with linear valve installations using appropriate mechanical linkage.

  • Discrete electrical switching outputs for integration into industrial monitoring and automation equipment.

  • Suitable for valve open and closed position indication.

  • Mechanical switching operation without requiring a separate position transmitter.

  • Flexible mounting arrangements for compatible industrial control valve assemblies.

  • Accessible internal switching components for adjustment and maintenance.

  • Suitable for industrial process automation and valve position monitoring applications.

Typical Applications

  • Industrial control valve position monitoring

  • Ball and butterfly valve position indication

  • Pneumatic actuator monitoring systems

  • Oil and gas production and processing facilities

  • Chemical and petrochemical plants

  • Industrial refineries

  • Power generation and utility systems

  • Water and wastewater treatment facilities

  • Manufacturing and production equipment

  • Industrial valve automation assemblies

  • Valve open and closed status monitoring

  • Industrial control panel integration

  • Hazardous-area process instrumentation

Shipping & Support

  • Fast dispatch – Australia & Worldwide Shipping

  • Technical assistance available

  • 1-year warranty

// FAQs

Questions about this part?

Our engineers can confirm fit before you order. Contact support.

How do I find the right part for my system?

Three options. Search by part number if you have the OEM code from Parker, Danfoss, Linde, Kawasaki, Kayaba or Grundfos — our search recognises both manufacturer codes and aftermarket cross-references. Browse by category if you know the component type (pumps, valves, cylinders, etc.). Or send a spec sheet to our engineering desk and we'll cross-reference against our 3,000+ SKU catalogue within one business day.

Can you help me size a pump or valve for my application?

Yes — sizing support is included with every order. Send us your operating pressure, flow rate, viscosity, drive speed and duty cycle, and our engineers will recommend a suitable component from our catalogue with full datasheets. We don't custom-build parts ourselves, but we can spec the right OEM component for almost any standard industrial application.

Can you cross-reference a discontinued part?

Yes — cross-referencing is one of the things we do most. Send us the original part number (even if the manufacturer has dropped it) and our engineering desk will identify a current equivalent or compatible alternative. Cross-reference lookups are free and typically come back within 4 business hours.