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What a Complete System Includes
- Power unit: tank, pump, motor, filtration and cooling.
- Valves: directional, pressure and flow control, on manifolds or in banks.
- Pipework and hoses: sized for flow and pressure, with proper clamping.
- Actuators: cylinders and hydraulic motors matched to the loads.
- Accumulators: for fast strokes, shock absorption or emergency power.
- Controls: switches, sensors and electrical panels, ready for your PLC.
- Documentation: circuit diagram, parts list and settings sheet.
Typical Systems
- Press circuits: fast approach, controlled pressing and decompression.
- Clamping and fixture systems: holding parts securely while they’re machined.
- Lifting and tilting: platforms, tables and handling equipment.
- Test rigs: pressure, flow and endurance testing of components.
- Marine and mobile: steering, winches and deck machinery.
How We Approach a System
- Define the motions, forces, speeds and sequence.
- Draw the circuit and agree it with you.
- Select every component as one set, so nothing is the weak link.
- Build and test with our fabrication partners where needed.
- Hand over the documentation and support commissioning.
Common System Problems We Fix
- Slow or uneven cylinder speeds from undersized valves or lines.
- Oil running hot because a relief valve dumps flow all day.
- Loads creeping down because of leaking valves or no load holding.
- Shock and banging from valves that shift too fast.
- Constant leaks from mixed thread types and tired fittings.
Most of these come from the circuit, not a single faulty part.
Upgrading an Existing System
You don’t always need to start again. Common upgrades include:
- Replacing obsolete valves with current equivalents.
- Adding a function, such as an extra cylinder or a faster stroke.
- Cutting heat and energy with variable speed or servo drives.
- Improving filtration and cooling to extend component life.
- Adding sensors so faults show up before breakdowns.
Documents You Should Get
Every system we supply should come with:
- A circuit diagram using standard symbols.
- A parts list with part numbers for every component.
- A settings sheet showing relief pressures, flow settings and accumulator pre charge.
- A basic maintenance schedule.
Good documents make every future repair faster and cheaper.
Hydraulic Systems & Power Units Specifications to Check
- Motions, forces, speeds and cycle sequence
- Flow, pressure and power
- Valve functions and control method
- Actuator sizes and mounting
- Pipework, hose routes and space limits
- Controls, sensors and site standards
Why Buy From TSA Hydraulics Engineering
As a hydraulic systems & power units supplier, we take responsibility for the whole circuit, so the parts are chosen to work together. You get clear prices in AUD, OEM or equivalent components, and help sourcing hydraulic systems & power units replacement parts such as valves, cylinders, seal kits and filter elements. We tell you upfront which parts are genuine and which are equivalents.


