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// Buying guide
Zones, Groups and Temperature Classes
- Gas zones: Zone 0 (gas present most of the time), Zone 1 (gas likely in normal operation) and Zone 2 (gas unlikely, and only briefly).
- Dust zones: Zones 20, 21 and 22, with the same idea applied to combustible dust.
- Gas groups: IIA, IIB and IIC, with IIC the most easily ignited, such as hydrogen. Group I covers underground coal mines.
- Temperature class: T1 to T6, the highest surface temperature allowed. T6 is the coolest.
The valve’s marking must cover your zone, group and temperature class, or better.
How Valves Are Made Safe
- Flameproof (Ex d): the coil housing contains any internal ignition, so it cannot escape.
- Increased safety (Ex e): designed so sparks and hot spots cannot occur.
- Encapsulated (Ex m): the coil is sealed in resin, keeping gas away from the electrics.
- Intrinsically safe (Ex i): very low power coils used with safety barriers, so there is never enough energy to ignite gas.
Non electrical parts matter too. Valve bodies and actuators also need an ignition risk assessment for use in hazardous areas.
The Air Pilot Option
Sometimes the simplest answer is to take the electrics out of the hazardous area altogether. An air piloted valve, switched by a signal from a safe area, needs no coil at the valve. Simple pneumatic logic can then handle interlocks and sequences on site.
Where They Work
- Underground and open cut mines
- Fuel depots, refineries and gas plants
- Chemical and pharmaceutical plants handling solvents
- Paint booths and spray lines
- Grain, flour and sugar handling, where dust can explode
Ordering a Replacement
- Read the full marking string from the old valve or coil, such as Ex db IIC T4 Gb.
- Note the certificate number and the scheme, such as IECEx or ANZEx.
- Check the supply voltage and the cable entry thread.
- Confirm the valve function, size and port details, as for any other valve.
Always have your site’s hazardous area engineer approve the replacement before it is fitted.
Hazardous Area Valves Specifications to Check
- Certification scheme and certificate number
- Protection type, such as Ex d, Ex e, Ex m or Ex i
- Zone, gas or dust group, and temperature class
- Coil voltage, power and cable entry
- Valve function, size and pressure rating
- Ambient temperature range
Why Buy From TSA Hydraulics Engineering
As a hazardous area valves supplier, we match the certification and marking first and then the valve, so the replacement is legal on your site as well as functional. You get OEM or equivalent options with proper certification, and help sourcing hazardous area valves replacement parts such as certified coils, cable glands and seal kits. We tell you upfront whether a valve is genuine or an equivalent.
