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Types of Pressure Sensor
- Pressure transducers and transmitters: give a continuous signal across the whole range, for control and trending.
- Mechanical pressure switches: a piston or diaphragm flips a contact at a set point. Simple and tough, and they need no power.
- Electronic pressure switches: a digital display, adjustable switch points and often an analog output too.
- Differential pressure sensors: measure the difference between two points, often across a filter.
- Mobile pressure sensors: rugged, vibration resistant designs for machines in the field.
Some units combine pressure and temperature sensors in one body, and pressure trends feed straight into condition monitoring.
Choosing the Output
- 4 to 20 mA: the industrial favourite. It handles long cable runs, and a zero reading shows a broken wire.
- 0 to 10 V: simple, but best on short runs away from electrical noise.
- Ratiometric 0.5 to 4.5 V: common on mobile machines.
- IO-Link: digital, with switch points and diagnostics built in.
- CANopen or J1939: for mobile machine networks.
Getting the Range and Ratings Right
- Range: choose it so normal working pressure sits at around half to three quarters of full scale.
- Overload pressure: the most the sensor survives without losing accuracy. Spikes often exceed the working pressure.
- Burst pressure: the point where the sensor fails outright.
- Accuracy: usually given as a percentage of full scale.
- Gauge or sealed reference: gauge sensors read against the surrounding air. Sealed ones suit high pressure and wet areas.
Threads and Process Connections
- G1/4 or G1/2 parallel threads with a bonded seal.
- 7/16 UNF and other SAE threads with an O-ring.
- M12 x 1.5 and other metric threads.
- NPT taper threads, which are more common on air and water lines.
Matching the thread and the sealing style matters as much as the range. A wrong thread can leak, crack the port or blow out under pressure.
Where Pressure Sensors Earn Their Keep
- Controlling servo and variable speed pumps.
- Confirming clamping force before a press or machine cycles.
- Watching accumulator pressure between pre charge checks.
- Warning of blocked filters through differential pressure.
- Protecting pumps and presses from overload.
- Working with flow sensors on test benches to check pump wear.
Installation Tips
- Fit a snubber where valves shift fast or pumps pulse.
- Mount sensors away from the pump outlet if spikes are a problem.
- Use a test point so the sensor can be checked against a gauge.
- Use shielded cable, earthed at one end only.
Pressure Sensors Specifications to Check
- Pressure range and reference type
- Overload and burst pressure
- Output signal and supply voltage
- Electrical connector, such as M12 or DIN
- Process connection and seal type
- Accuracy, response time and IP rating
Why Buy From TSA Hydraulics Engineering
As a pressure sensors supplier, we match the range, output, connector and thread, so the new sensor screws in, plugs in and reads correctly first time. You get OEM or equivalent options, and help sourcing pressure sensors replacement parts such as snubbers, cables, connectors and adaptors. We tell you upfront whether a sensor is genuine or an equivalent.
